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北方科斯孚塑料機(jī)械(蘇州)有限公司
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所 在 地蘇州市
塑料機(jī)械網(wǎng)采購(gòu)部電話:0571-88918531QQ:2568841715
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更新時(shí)間:2023-06-28 14:48:38瀏覽次數(shù):275次
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1. The advantages of the machine
此設(shè)備是根據(jù)客要求特殊定制的,符合用戶的使用習(xí)慣
This machine is made according the requirement of client, It’s In accordance with the user's habits
2. Description of the machine.
-設(shè)備描述
The machine is designed according to the main parameters.
本機(jī)是根據(jù)以下參數(shù)進(jìn)行設(shè)計(jì)
Main parameters:
-主要參數(shù)
§ The flow of Iso will be about 30g/s, at 150 bars
-ISO組份的流量約30g/s,壓力約150bar
§ The flow of Polyol will be about 120g/s, at 150 bars
-POLY組份的流量約120g/s,壓力約150bar
§ Accuracy of flow: ± 2g for Polyol, ± 1g for Iso,
-流量精確度 : POLY :± 2g, ISO :± 1g
§ The pouring time will be about 0,3seconds,
-注射時(shí)間約 :0.3s
§ Accuracy of pouring time: ± 0,05 second
-注射時(shí)間精確度 : ± 0,05 s
2.1. The PU machine composition
-設(shè)備組成說(shuō)明
系統(tǒng)配置和報(bào)價(jià)
Item | Specification | QTY | Price(RMB) | Amount(RMB) |
1 | ISO metering system ISO計(jì)量系統(tǒng) | 1 | 86,000 | 86,000 |
2 | Polyol metering system POLY計(jì)量系統(tǒng) | 1 | 94,000 | 94,000 |
3 | Mixing head unit 槍頭單元 | 1 | 106,000 | 106,000 |
4 | ISO Tank unit 75L 75L SOY 0H03812-2K,ctioning status ISO料罐單元 | 1 | 25,000 | 25,000 |
5 | Polyol Tank unit 120L 120L POLY 料罐單元 | 1 | 28,500 | 28,500 |
6 | Main frame 主要結(jié)構(gòu)件 | 1 | 25,000 | 25,000 |
7 | Crane 吊臂單元 | 1 | 23,000 | 23,000 |
8 | Hydraulic unit 液壓?jiǎn)卧?/span> | 1 | 56,000 | 56,000 |
9 | Piping system 管道系統(tǒng) | 1 | 18,000 | 18,000 |
10 | Electric control system 電控系統(tǒng) | 1 | 83,000 | 83,000 |
-PLC,主電控柜和電纜
1) 1 electrical cabinet with: a PLC Siemens S7 200 (Europe standard for1 machine, Chinese standard for 1 machine) and a panel brand “Siemens, a safety line with 2 channels (1 button on the electrical box, 1 near the mixing head), all the electrical equipment and the wiring will be to Europe standard.
-一個(gè)裝有Siemens S7 200 (一個(gè)歐洲標(biāo)準(zhǔn), 一個(gè)中國(guó)標(biāo)準(zhǔn)), Siemens品牌的觸摸屏,一個(gè)雙通道的安全繼電器(急停按鈕一個(gè)在槍頭,一個(gè)在主控柜,一個(gè)在加料箱),所有的電氣元件和電線必須符合歐洲標(biāo)準(zhǔn).
2) 1 small electric box fixed on the support of the mixing head with buttons to start the pouring, choose the pouring program (6 programmes), move the cleaning piston, stop the machine in case of emergency.
-槍頭支架上固定一個(gè)小的電控盒,電控盒上裝有 ‘注射開(kāi)始’, ‘程序選擇’(6個(gè)程序),’移動(dòng)清理位置按鈕’和’急停按鈕’等.
3) On the panel it must be possible to:
-觸摸屏上必須能實(shí)現(xiàn)以下功能
· Set 15 pouring time on 1 or 2 cavities ( cavity can be different)
-可以為一個(gè)或兩個(gè)模腔設(shè)置15個(gè)注射時(shí)間
· Set all the timer defined during the design
-可以設(shè)定所有定時(shí)器(導(dǎo)致致命錯(cuò)誤的除外)
· Select a calibration mode at the mixing head
-可以設(shè)定標(biāo)定槍頭模式
· Set the density and the K factor for Iso and polyol
-ISO和POLY均可以設(shè)置密度和校正參數(shù)
· Display the 10 last pouring
-顯示最后10次注射參數(shù)
· Display the current flow
-顯示當(dāng)前流量
· Display a counter of shoots ( total and per code)
-顯示注射計(jì)數(shù)
· Display the failure messages with stop and start time
-顯示報(bào)警發(fā)生和結(jié)束時(shí)間
· The European panel language will be English with the possibility to add another language
-歐洲設(shè)備的屏上可以顯示英語(yǔ)和其它語(yǔ)言菜單
· The Chinese panel will be language will be English and Chinese language
-中國(guó)設(shè)備上可以顯示英語(yǔ)和中文菜單
· For both machines the comments in the PLC will be in English
-對(duì)中國(guó)和歐洲設(shè)備的PLC程序注解必須是英語(yǔ)
2.1.6 Crane and support of mixing head
-吊臂
1) a support for the mixing head with a crane, (2,4m long), a cylinder to up and down the mixing head, it must be on rotation of 120 and in translation adjustment for ± 250 mm
-槍頭裝在一個(gè)氣缸驅(qū)動(dòng)上下2.4長(zhǎng)的吊臂上,吊臂必須能轉(zhuǎn)動(dòng)120°,槍頭能上下± 250 mm.
2) For the transport, the support must be retractable or dismantle: maximum width of the machine 2,2m
-為了方便運(yùn)輸,吊臂必須能拆裝,設(shè)備寬度2.2m
3) the cylinder will be controlled by a 5/3 solenoid valve or manual valve. Provide a safety connector for the down direction of the crane
-氣缸必須用五位三通換向閥或一個(gè)手動(dòng)閥,吊臂向下的方向要裝有安全控制閥.
4) design the support a the mixing head for a work across from the PU machine, for a good ergonomic position and for easy acces to the sensors, the mixing chamber adjustment and the cleaning of injectors
-工人操作槍頭時(shí)面朝設(shè)備,為調(diào)整接近開(kāi)關(guān),噴嘴和清理設(shè)計(jì)一個(gè)合理的位置。
2.2. General remarks
一般標(biāo)識(shí)
§ All the bases, frames and fixed elements will be green/blue RALL 5021.
-所有底座,支架和不動(dòng)的部件均為綠色或藍(lán)色 色碼RALL 5021
§ All the mobile elements: crane will be red RALL 2002.
-所有可移動(dòng)的部分均為:吊臂為紅色 色碼 :RALL 2002
§ All the safety system, grids will be yellow RALL 1003.
-所有的安全裝置,護(hù)欄為黃色 色碼RALL1003
§ The power is 380V (50Hz); all the main components must be to Europe standard.
-電源為380V50Hz,所有主要部件均要符合歐洲標(biāo)準(zhǔn).
§ Provide CE certification for European machine.
-為歐洲設(shè)備提供CE認(rèn)證
The machine will be tested (without PU) and checked by client, dismantled by yourself and, installed and started by client in the Europe and in china.
設(shè)備在賣方工廠測(cè)試(不用ISO和POLY),由客戶檢驗(yàn),拆解包裝由賣方執(zhí)行.安裝和上料測(cè)試由客戶自行在客戶工廠進(jìn)行.
2.3 Wiring cables for European machine:
-歐洲設(shè)備的電線電纜顏色符合歐洲標(biāo)準(zhǔn)
§ Wiring for Wuhan machine according the China standard
-中國(guó)設(shè)備的電線電纜顏色符合中國(guó)標(biāo)準(zhǔn)
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